FTTH Wire Production Line – Advanced Production System
Have you realized that modern fiber optic wire networks are capable of running at velocities of up to 190 m/min? Such remarkable performance results from advanced manufacturing solutions designed for rapid production.
These systems are built to handle various wire variants, including service cables and firmly insulated cables. The streamlined form factor, typically below twenty-six meters, renders them perfect for modern facilities.
Integration with smart factory systems ensures smooth functioning. Through MES/ERP connectivity, these fiber ribbone line production lines deliver unmatched accuracy and productivity. Thus, they are preferred for businesses seeking to lead in the fiber network field.
Overview of the FTTH Manufacturing Line
Productive fabrication processes play a vital role in satisfying the rising demand for reliable connectivity. These configurations are engineered to produce high-quality fiber optic cables that power current communication infrastructures. Utilizing sophisticated techniques, they guarantee exactness and swiftness in each phase of the manufacturing process.
Defining the FTTH Production Line
The FTTH manufacturing line comprises a unified setup to produce fiber-to-the-home drop cables. These cables consist of naked fibers reinforced with metal or fiber-reinforced polymer, combined with shielding casings. The result is a long-lasting and high-performance option for high-speed internet connections.
The system is compatible with diverse substances, such as PVC, LSZH, and PE resins. This flexibility ensures it satisfies assorted sector requirements. Additionally, the four-head fiber discharge system offers exact tension management, ensuring accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its accuracy and performance. Consider these highlights:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
Modern manufacturing systems are transforming how optical fibers are manufactured. Our high-tech system merges exactness, performance, and modern advancements to produce premium performance. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
At the heart of our system is a specialized 50mm extruder built to ensure meticulous dispersion of materials. This ensures consistent quality in all cables manufactured. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced Fibers in stainless steel tube handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Attribute | Advantage |
|---|---|
| FiberCAN-based Control Module | Exact tuning with live oversight |
| 35KW/h Power Consumption | Cost-effective power usage |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Reliable and exact performance |
| ERP Integration | Real-time production tracking |
Uses of the FTTH Manufacturing System
Modern fabrication systems are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies brings significant advantages to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Enhanced Efficiency and Productivity
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Characteristic | Value Proposition |
|---|---|
| High-Speed Production | High productivity |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Top operational efficacy |
| 1000mm Working Height | Enhanced operator comfort |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.